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磁粉張力控制器張力調節
發布時間:2018-09-27 新聞來源::東莞天機傳動官網
一般情況下繞線使用的線徑越大張力也就需要越大,不同廠家的設備張力調節范圍都有所差異,使用鋁線和銅線所需要的張力也是不同的,同樣線徑的鋁線所需要的張力比銅線要小,磁粉張力控制器張力調節過大會導致實際繞在模具上的線徑變小,如果是細線的話,會發生拉斷,打結等現象,張力過小會出現線圈浮腫、排線凌亂等現象,所以張力調節是很關鍵的設定,不同的線徑都有安全張力范圍,調試人員應認真對照,繞線模具的測定,需要注意的是模具的幅寬和高度,與繞線棒是否匹配,過緊會影響模具裝卸、過松會導致模具晃動影響排線效果。自動繞線機一般常見的功能有圈數預設、自動停車、正反向繞線、自動跨槽等,在實際使用中,應注意幾點首先是啟繞慢車和停止慢車。
慢(man)(man)車(che)這(zhe)(zhe)項(xiang)功能(neng)是(shi)(shi)設(she)(she)(she)(she)備啟(qi)動后慢(man)(man)速(su)運轉(zhuan),目的(de)(de)是(shi)(shi)為(wei)了減(jian)少對(dui)張力結(jie)構(gou)和(he)漆(qi)包線(xian)(xian)(xian)(xian)(xian)的(de)(de)沖擊,可以(yi)根(gen)據(ju)實際需(xu)要設(she)(she)(she)(she)定(ding)(ding)一(yi)(yi)般情況為(wei)1至(zhi)3圈(quan),停車(che)慢(man)(man)車(che)功能(neng)是(shi)(shi)設(she)(she)(she)(she)備在結(jie)束繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)步序前慢(man)(man)車(che)運轉(zhuan),該功能(neng)可以(yi)減(jian)輕對(dui)剎車(che)器的(de)(de)沖擊使設(she)(she)(she)(she)備平穩的(de)(de)結(jie)束繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian),特(te)別(bie)是(shi)(shi)需(xu)要精確定(ding)(ding)位的(de)(de)繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)工(gong)藝(yi),該項(xiang)參數必(bi)須(xu)設(she)(she)(she)(she)定(ding)(ding),箔式繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)機(ji)設(she)(she)(she)(she)備的(de)(de)運行轉(zhuan)速(su)不(bu)同,參數也應(ying)相應(ying)調整一(yi)(yi)般情況為(wei)2至(zhi)5圈(quan),再次是(shi)(shi)排(pai)線(xian)(xian)(xian)(xian)(xian)方(fang)向(xiang)(xiang)和(he)繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)方(fang)向(xiang)(xiang),這(zhe)(zhe)兩項(xiang)參數分(fen)別(bie)是(shi)(shi)對(dui)排(pai)線(xian)(xian)(xian)(xian)(xian)位移(yi)方(fang)向(xiang)(xiang)和(he)主軸轉(zhuan)動方(fang)向(xiang)(xiang)的(de)(de)設(she)(she)(she)(she)定(ding)(ding),自動繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)機(ji)的(de)(de)排(pai)線(xian)(xian)(xian)(xian)(xian)軸和(he)主軸之間通過控制器控制,存在特(te)定(ding)(ding)的(de)(de)聯動關系,設(she)(she)(she)(she)定(ding)(ding)時必(bi)須(xu)搞清排(pai)線(xian)(xian)(xian)(xian)(xian)軸的(de)(de)位移(yi)方(fang)向(xiang)(xiang),許多用戶在調試時都(dou)反映(ying)設(she)(she)(she)(she)備報警(jing),這(zhe)(zhe)是(shi)(shi)因(yin)為(wei)設(she)(she)(she)(she)定(ding)(ding)錯(cuo)誤引起(qi)的(de)(de)設(she)(she)(she)(she)備保護(hu),繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)機(ji)都(dou)有檢(jian)測零點(dian),用于對(dui)排(pai)線(xian)(xian)(xian)(xian)(xian)軸進(jin)行定(ding)(ding)位,如果(guo)從零點(dian)啟(qi)動設(she)(she)(she)(she)備,那么排(pai)線(xian)(xian)(xian)(xian)(xian)軸必(bi)須(xu)是(shi)(shi)向(xiang)(xiang)外移(yi)動,如果(guo)誤設(she)(she)(she)(she)定(ding)(ding)為(wei)向(xiang)(xiang)內移(yi)動就會引起(qi)設(she)(she)(she)(she)備報警(jing),繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)軸的(de)(de)轉(zhuan)動方(fang)向(xiang)(xiang)應(ying)該根(gen)據(ju)繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)工(gong)藝(yi)決定(ding)(ding),所有的(de)(de)設(she)(she)(she)(she)定(ding)(ding)都(dou)應(ying)充分(fen)考慮(lv)繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)工(gong)藝(yi)需(xu)求。
慢(man)(man)車(che)這(zhe)(zhe)項(xiang)功能(neng)是(shi)(shi)設(she)(she)(she)(she)備啟(qi)動后慢(man)(man)速(su)運轉(zhuan),目的(de)(de)是(shi)(shi)為(wei)了減(jian)少對(dui)張力結(jie)構(gou)和(he)漆(qi)包線(xian)(xian)(xian)(xian)(xian)的(de)(de)沖擊,可以(yi)根(gen)據(ju)實際需(xu)要設(she)(she)(she)(she)定(ding)(ding)一(yi)(yi)般情況為(wei)1至(zhi)3圈(quan),停車(che)慢(man)(man)車(che)功能(neng)是(shi)(shi)設(she)(she)(she)(she)備在結(jie)束繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)步序前慢(man)(man)車(che)運轉(zhuan),該功能(neng)可以(yi)減(jian)輕對(dui)剎車(che)器的(de)(de)沖擊使設(she)(she)(she)(she)備平穩的(de)(de)結(jie)束繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian),特(te)別(bie)是(shi)(shi)需(xu)要精確定(ding)(ding)位的(de)(de)繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)工(gong)藝(yi),該項(xiang)參數必(bi)須(xu)設(she)(she)(she)(she)定(ding)(ding),箔式繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)機(ji)設(she)(she)(she)(she)備的(de)(de)運行轉(zhuan)速(su)不(bu)同,參數也應(ying)相應(ying)調整一(yi)(yi)般情況為(wei)2至(zhi)5圈(quan),再次是(shi)(shi)排(pai)線(xian)(xian)(xian)(xian)(xian)方(fang)向(xiang)(xiang)和(he)繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)方(fang)向(xiang)(xiang),這(zhe)(zhe)兩項(xiang)參數分(fen)別(bie)是(shi)(shi)對(dui)排(pai)線(xian)(xian)(xian)(xian)(xian)位移(yi)方(fang)向(xiang)(xiang)和(he)主軸轉(zhuan)動方(fang)向(xiang)(xiang)的(de)(de)設(she)(she)(she)(she)定(ding)(ding),自動繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)機(ji)的(de)(de)排(pai)線(xian)(xian)(xian)(xian)(xian)軸和(he)主軸之間通過控制器控制,存在特(te)定(ding)(ding)的(de)(de)聯動關系,設(she)(she)(she)(she)定(ding)(ding)時必(bi)須(xu)搞清排(pai)線(xian)(xian)(xian)(xian)(xian)軸的(de)(de)位移(yi)方(fang)向(xiang)(xiang),許多用戶在調試時都(dou)反映(ying)設(she)(she)(she)(she)備報警(jing),這(zhe)(zhe)是(shi)(shi)因(yin)為(wei)設(she)(she)(she)(she)定(ding)(ding)錯(cuo)誤引起(qi)的(de)(de)設(she)(she)(she)(she)備保護(hu),繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)機(ji)都(dou)有檢(jian)測零點(dian),用于對(dui)排(pai)線(xian)(xian)(xian)(xian)(xian)軸進(jin)行定(ding)(ding)位,如果(guo)從零點(dian)啟(qi)動設(she)(she)(she)(she)備,那么排(pai)線(xian)(xian)(xian)(xian)(xian)軸必(bi)須(xu)是(shi)(shi)向(xiang)(xiang)外移(yi)動,如果(guo)誤設(she)(she)(she)(she)定(ding)(ding)為(wei)向(xiang)(xiang)內移(yi)動就會引起(qi)設(she)(she)(she)(she)備報警(jing),繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)軸的(de)(de)轉(zhuan)動方(fang)向(xiang)(xiang)應(ying)該根(gen)據(ju)繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)工(gong)藝(yi)決定(ding)(ding),所有的(de)(de)設(she)(she)(she)(she)定(ding)(ding)都(dou)應(ying)充分(fen)考慮(lv)繞(rao)(rao)線(xian)(xian)(xian)(xian)(xian)工(gong)藝(yi)需(xu)求。
以上(shang)就是(shi)關(guan)于磁粉張力(li)控制(zhi)器張力(li)調節方法的講(jiang)解,更多相關技術問題或需求(qiu)都可以免費咨詢我(wo)們。